Electro Thermal DesignContact →
// Electro Thermal Design

Electro Thermal
Design.

Thermal solutions for ultra high power densities.

Analysis · Design · Validation
Simulation Active
Solver Online

When in doubt,
simulate.

In-house thermal analysis powered by finite element analysis (FEA) and computational fluid dynamics (CFD).

POWER_TOTAL 250.0 WCOOLING SYSTEM Pin Fin + Embedded BlowerVALIDATED Benchtop · Thermocouples · IR Camera
REV.07 / 250 W modular chassis concept
CFD · Flow Trajectory · Bands▸ Running
CFD · Flow Trajectory · Spheres▸ Running

// Case study · 1kW total power · 2-Phase Cooling

1 kilowatt of thermal capacity.
Compact, modular design.

Custom cooling unit with copper heat-pipe array, finned heat sink, and exhaust fan
1kW · render-iso_3 · exposed backend▸ Validated
CASE_1 / 1kW - modular chassis - 2-phase cooling▸ Validated

A field-ready chassis with 1 kW cooling system from initial concept to bench top validation.

// case_study = 2x RF modules, >1.0 sqft footprint, 8× heat pipes

Inspired by the need for a compact, rugged high power radio system. The design features a cooling system utilizing 8 heat pipes across 2 RF modules and converging into a single fin-stack exhaust, by a 140 × 140 mm CPU fan. Optimized though extensive iterations of CFD sim studies.

ΔT_MAX 156.0 CPOWER_TOTAL 1.0 kWCOOLING SYSTEM EFF 0.76METHOD CONCEPT → CAD → CFD → OPTIMIZATION

// FAQ

Quick answers.

Q.01

Do you provide thermal analysis for existing products?

Yes. ETD performs thermal analysis at any stage of the design process — rough concept, early-stage prototype, or finished product.

Q.02

Does the enclosure design service include sourcing and purchasing the metalwork?

ETD offers to source quotes on all metalwork as an optional feature of the enclosure design service. The customer is solely responsible for executing those quotes; ETD does not handle purchasing.

Q.03

What's the difference between thermal analysis and experimental validation?

Out thermal analysis service is simulation-driven and theoretical in nature (typically within ±5% margin of error). It can be leveraged to explore multiple design spaces in parallel, and it can be utilized at any point in the design cycle. In contrast, our experimental validation service is an empirical, bench top test. It requires a functioning prototype or product, and yields a finite number of real-world data points.

Analysis = Potential.
Validation = Reality.

// Engage ETD

Push higher power, run cool.

Send us a brief — your product constraints, your thermal envelope, your geometries — and we'll come back with a feasibility report outlining the necessary steps to take you from concept to final product. Free of charge.